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Facility
Computer Aided Design and Engineering
- Pro/Engineer 3D solid modeling/surfacing on Silicon Graphics Indigo II high speed work stations
- 5 Axis NC cutter path creation
- Mold flow analysis for injection modeled parts
- RASNA Finite Element Analysis integrated into the Pro/Engineer database
- Kinematic, Structural and Thermal analysis FEA packages
- ALIAS Studio modeling, animation and photo realistic rendering software
- Frame by frame computer animation
- 1600 X 1480 resolution IRIS color plots
- Digital video output.
- Roll size 600 dpi plotter
- Stereo lithography models
- 8’ X 15” envelope (5) axis milling. Clay, Foam or Aluminum
- 8’ X 15” envelope digitizing
- AutoCad: 3D Studio & Solid Modeling
- Macintosh: Extensive graphic design capabilities
- Hewlett Packard Paint Jet XL300 Color printer
- Oce’ 7000 36”W roll feed engineering copier
Major Equipment List
- Mill - 5 Axis, Gantry type, 60 feet long with 81/2’h x 81/2’w capability. Cincinnati Milacron; will profile in aluminum, rim board, honeycomb, foam, clay or wood.
- Mill - 3 Axis, CNC vertical milling, Bridgeport series II. Milling in all industrial materials.
Capacity: 39” x 28” x 16’
- Mill - 3 Axis, CNC Emco model F1-CNC, for smaller part size, fine detail milling. Capacity: 16’ x 12” x 11”.
- Mill - 3 Axis KT Milwaukee horizontal milling machine. Bi-directional rotating head. Capacity: 91” x 20” x 20”.
- Mill - Axis vertical, Bridgeport. Capacity: 30” x 22” x 15”.
- Mill - Pantograph variable speed milling machine. Capacity: 27” x 19” x 5”.
- Surface Plate - 20’ (600cm) x 10’ (300cm), 12” slotted grid, Tomas.
- Surface Plate - 20’l (640cm) x 9’w (260cm), 12” wide precision ground sliding clay rails.
- Pico Overhead Styling Bridge - 20’l (611cm) x 10’w (304cm), bridge; 6’h (170cm) x 7’w (213cm).
- Spray Booth - 28’l, 14’w, 13’h, tractor trailer capability, Binks, gas fired heating direct flow air make-up system. Down draft.
- Spray Booth - 12’l x 10’w x 7’h, enclosed automotive capability. Saico down draft heating to 120º.
- Grinding/Spray Booth - 18’l x 7’w x 8’h open face. Binks four man grinding station.
- Spray Booth - 6’l x 8’w x 9’h. Binks open face small parts capability.
- Vacuum Forming Machine - High Pressure. 4’ x 8’ sheet size. Electrically driven with four post double plates, double quartz heaters.
- Autoclave Chamber - 75” diameter, 10’ long heated, walk-in chamber with liquid nitrogen tank. Composites forming.
- Composite Vacuum Bag, Heated Steam Table - 10’ x 15’ heated steam with Vacuum Bag assist for large thermal pre-preg plastic molding.
- High Volume 15 CFM Vacuum Pump Table - with 15” glass bell jar for R.T.V., epoxy, urethane, acrylic, air evacuation.
Other Equipment
Wood/Tooling Shop
- Black granite surface plate 48” x 72’.
- Black granite surface plate 48” x 60’.
- Double sided 20” disc. sander with 45º tilting table.
- Rockwell - Delta 10” table saw with 48” Bess-Meyer fence.
- Oliver model 273-R (scroll saw) with large tilting table.
- Oliver 36” wood band saw.
- 3 Rockwell-Delta 14’ variable speed metal/wood band saws.
Machine Shop
- 2 cast iron drilled and tapped lay out tables, 4’ x 10’
- Air radial arm router, Columbia Precision Industries, ram type.
- Porter cable type G88 wet/dry vertical belt sander.
- Doall 60” metal cutting band saw.
- Delta Milwaukee 20’ vertical contour metal cutting band saw.
- Wallace variable speed 16” metal vertical cutting band saw.
- Monarch 60” toolmakers lathe.
- 12” closeting lathe.
- 15 ton Verson all steel power press brake.
- Linde heli-arc welder.
- Miller mig wire feed welder.
Sheetmetal Shop
- Marchant model 12-A sheet metal shrinking machine.
- Marchant model 12-A sheet metal stretching machine.
- 42” capacity English wheel.
- Air powered planishing hammer.
Composite/Plastic Shop
- Heat Oven, Wells two tier radiant.
- Infrared forming oven 10’l x 3’w, 2 levels, 1800 watts.
- Electric oven, 2 door, 4’ x 6’, 5 shelves, 0-600º with external circulating fan.
- Heavy duty epoxy tooling foam mixer.
- Double sided 2hp disc. sander 20” 90º tilting table.
- Webster portable hardness tester.
- 2 Rockwell-Delta wood band saws.
Clay Shop
- 2 Norton 6’ table angles with 8’ bridge beam with butterfly.
- Clay Extrusion System, Seiki-Nor bulldog.
- Convection Oven, Super Systems 7 tier, 6250 watt.
- Heat Oven, Bunnmaster two tier radiant.
- Sweep set, complete stage one 1-50 4 ft.
- 4 cast iron surface plates blanchard ground with stands 4’ x 6’.
- 144” Starrett straight edge, aircraft precision.
- 2, 72” Starrett straight edges, aircraft precision.
- 15 assorted straight edges and sweeps.
- 12 assorted mouse indicators.
Air
- 60hp compressor, Ingersoll-Rand 250 cfm screw.
PROFESSIONAL DESIGN ~ ENGINEERING ~ MARKET RESEARCH ~ SCALE MODELS ~
MALE TOOLING & FEMALE MOLDS ~ PROTOTYPE CONSTRUCTION ~ TOOLING/PRODUCTION CONSULTATION AND COORDINATION ~
PART FABRICATION ~ PACKAGE DESIGN ~ MANUFACTURING & INITIAL PRODUCTION RUNS

Copyright © 2008 Powers Design International. All rights reserved.
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